Artistic sculpture made with Feroca materials
Artistic sculpture made with Feroca materials

Materials for sculpture and artistic casting: modelling, moulds and reproduction

Artistic sculpture and piece casting share the same workflow: first you model the original with professional clay, polymer clay or epoxy putty; then you capture its shape with a silicone mould; and finally you reproduce the pieces in polyurethane resin or plaster. At Feroca you'll find all the materials you need for each of these stages, whether you're a sculptor working on one-of-a-kind figures or producing series collections.

Modelling the original: professional clays

Professional clay is the material of choice for sculpting the original before making the mould. It doesn't harden in air, it's reusable, and its compatibility with platinum silicones allows demoulding without cure inhibition. There are three main families depending on the base and thermal behaviour:

Monster Clay: reusable oil-based clay

Monster Clay is a sulphur-free professional clay that softens with heat and regains firmness as it cools. Its finish accepts polishing with isopropyl alcohol to achieve perfectly smooth surfaces, and it is fully compatible with platinum and tin silicones. Available in three firmnesses and two colours (brown and grey) to suit every sculpting style.

Chavant: the sulphur-free industry standard

Chavant clays are the standard choice in special effects studios and industrial model making. Their sulphur-free formula makes them directly compatible with platinum silicones without any pre-treatment. The Clayette line is specially formulated for large volumes and filling structural armatures.

J. Herbin and Castilene: technical precision

The J. Herbin range offers a numbered firmness scale (40–70) for very precise selection of material behaviour. Castilene, with a wax-like texture, responds especially cleanly to carving with tools and polishing with a heated spatula.

Tip: if you use sulphur-based clays (industrial or vegetable-based) with platinum silicones, the sulphur inhibits the cure. Always use clays labelled as sulfur-free or apply a sealer coat before moulding.

Anatomical armatures for head and mask sculpture

Sculpting directly on a life-size anatomical armature ensures correct proportions from the very first stroke. The ED HEAD and ALANNA HEAD H2.0 armatures incorporate RAD technology: they are filled with hot water to soften the clay from the inside and make demoulding easier without distorting the sculpture.

Polymer clays: permanent modelling without a ceramic kiln

Juan Villa sculpting with Monster Clay
Juan Villa sculpting with Monster Clay

Polymer clays harden in a domestic oven at 130–135 °C and retain a degree of flexibility that prevents the breakage common in thin pieces. They are the standard material for art dolls, miniatures, stop motion and collectible figures. The Cosclay range adds a hybrid plastic-rubber technology that keeps the piece flexible even after curing.

Super Sculpey: the standard for artistic figures

Cosclay: polymer clay that stays flexible after curing

Natural and pottery clays

Natural clays are essential for ceramic sculpture, wheel throwing and educational modelling. The Sio-2 ARGILA and Sio-2 PLUS ranges are worked by hand and harden in air or in a ceramic kiln; stoneware pastes incorporate grog to reduce shrinkage and withstand high firing temperatures.

Texturing tools and modelling accessories

Surface texturing makes the difference between a flat sculpture and a characterful piece. Texture stamps and rollers let you reproduce skin, scales and fabrics in a single pass over soft clay or plasteline.

Moulds for sculpture and artistic casting

Once the original is finished, the silicone mould lets you reproduce it in the final material: resin, plaster or gypsum. The choice between tin silicone and platinum silicone depends on the budget, the casting material and the number of reproductions planned.

Platinum silicone: maximum fidelity and durability

Platinum silicones offer zero shrinkage, a longer mould life and direct compatibility with polyurethane and epoxy resins. They are the professional option for long runs and pieces with demanding detail requirements.

Tin silicone: budget-friendly option for short runs

Condensation silicones are a solid entry point for workshops on a tight budget or when working with plaster and gypsum as the casting material. They show a slight shrinkage after curing, so they are recommended for short runs or prototypes.

Artistic casting: polyurethane resins

Polyurethane resins are the most versatile casting material for reproducing sculptures: they cure in just a few minutes, faithfully reproduce every detail of the mould and accept pigmentation throughout the mass. Depending on the application, choose between white resins for painting, black resins for direct finishes or translucent resins for depth effects.

High-strength plasters and gypsum for artistic casting

Technical plasters let you reproduce sculptures with a fine, hard finish that accepts paint, patinas and surface treatments. The ALADUR and EXADURO ranges are formulated for high-detail reproductions with Brinell hardness above 1000 kg/cm².

Repair and finishing putties for sculptures

When the sculpture has already cured or you're working on a rigid support, two-part putties let you fill, correct and add volume without having to redo the whole piece. Hand-kneadable epoxy putty and polyester putties are the quickest options for localised repairs.

Comparison table: choose your modelling material

Material Hardens Platinum silicone compatible Reusable Use profile
Monster Clay / Chavant / J. Herbin No (thermoplastic) Yes Yes Professional sculpture, FX, moulds
Super Sculpey / Cosclay Oven 130–135 °C Yes (after curing) No Art dolls, miniatures, stop motion
Arcilla Sio-2 ARGILA / PLUS Air or ceramic kiln Not applicable No Ceramic sculpture, wheel throwing, education
Epoxy Putty 610 Chemical (dual-temperature) Yes No Repair and volume addition
Polyurethane Resin (EasyFlo, Feropur) Chemical (2–10 min) Not applicable (casting) No Reproduction of originals

Frequently asked questions about sculpture and artistic casting

Which professional clay should I use if I'm going to mould with platinum silicone?

Any clay labelled as sulfur-free is compatible with platinum silicone. At Feroca you'll find the full Monster Clay, Chavant, J. Herbin and Castilene ranges, all sulphur-free. If you work with industrial vegetable-based clay (which does contain sulphur), apply a coat of shellac or sealer before moulding to prevent cure inhibition.

How many reproductions can a platinum silicone mould handle?

A well-maintained platinum silicone mould can handle between 50 and several hundred pours of polyurethane resin, depending on the geometric complexity and the care taken during demoulding. Tin silicone, which shrinks slightly during curing, has a shorter lifespan and is recommended for runs of up to 20–30 pieces.

Can I cast plaster directly into a silicone mould?

Yes. Both platinum and tin silicone are compatible with plaster and gypsum. In most cases you don't need a release agent because silicone doesn't stick to plaster. To extend the life of the mould during long runs, apply a light coat of petroleum jelly or wax release agent.

What's the difference between Cosclay and Super Sculpey?

Super Sculpey hardens in the oven at around 130 °C and the result is a rigid plastic-like material that can break in very thin sections. Cosclay incorporates a hybrid plastic-rubber technology that keeps the piece flexible after curing, making it much more resistant to breakage in fingers, ears, legs and any thin elements. Both accept painting, sanding and polishing once cured.

Which resin is best for artistic casting in silicone moulds?

For pieces that are going to be painted, EasyFlo 60 or Feropur PR55 White are the most common options: white, low viscosity and demoulding in under 10 minutes. If you want to pigment the resin throughout the mass or achieve a translucent effect, EasyFlo Clear is the best base. For direct black finishes without painting, EasyFlo Black is the most efficient choice.

Do Sio-2 clays need a ceramic kiln or will a domestic oven do?

Sio-2 PLUS clays harden in air without firing, so they don't need any oven at all. ARGILA clays and stoneware pastes require firing in a ceramic kiln at temperatures between 970 and 1300 °C depending on the product; a domestic oven cannot reach those temperatures. If you're looking for a clay that hardens in a domestic oven, go for polymer clays (Super Sculpey or Cosclay), which cure at 130–135 °C.

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